Prima Power Shear Genius® is the world leading fabricating solution based on integrated punching and shearing, automatic loading and component exit.
Servo-electric excellence in integrated punching and shearing
Shear Genius® models SGe6 and SGe8 provides more capacity, quality and cost efficiency for flexible sheet metal working than any other comparable system. Experience since 1987 and over 2200 delivered Shear Genius® units delivered around the world tells it all.
The vast majority of all fabricated sheet metal components are rectangular, so a highly economical method to produce them is to perform first punching and then shear the components loose in the same automatic process with an integrated right angle shear. Also, parts with two or three straight edges are perfect for fabrication with a right angle shear. The Shear Genius® philosophy is to provide one machine capable of transforming a full sized sheet into finished parts with scrap separated. These parts can be moved to final production stages without the need for secondary operations for costly material handling between loading, punching, shearing, sorting and unloading.
With Shear Genius® you can use pre-cut sheets, but normally standard size sheets are processed while major savings are achieved through efficient nesting. It is important not to think that this is the only way that Shear Genius® can be operated. When you need just a punching operation, Shear Genius® can be operated just as high-accuracy, high-performance turret punch press. Today, right angle shear technology is used throughout the industrial world in most varied applications, in independent production cells, or in central units within automatic material handling systems up to a factory-wide FMS level.
Green means – more profit with smaller footprint
Green means a win-win for you and sustainable development
Sustainability adds to manufacturing efficiency and productivity.
Your customers, your employees and the community you operate in demand it more and more.
Sustainability and social responsibility are characteristics of a modern company and add to competitiveness.
They make a difference between the best and the rest.
And you make better sheet metal components at lower cost.
- All the versatility and capabilities of Prima Power E series punching technology
- Flexible turret = always selected according to your needs
- Multi-Tools® for additional punching versatility
- Fast and productive: designed for mass production to be as flexible as possible
- More capacity, quality and cost-efficiency
- Automated flexible fabrication
- Reduced manufacturing costs
- Faster return on investment
The intelligent right angle shear
- Programmable sheet holder
- Automatic blade clearance setting (ACS)
- Automatic part and scrap sorting
- Reliable part exit from the shear
- C-Conveyors – Drop boxes to max. 1,000 mm x 1,200 mm parts
- SU6 – Smart sorting conveyor under C-conveyors = shorter length of manufacturing line
- STS – Part stacking and sorting solution up to 4,300 mm length (STS8)
- FMS – connection to COMBO FMS® storage to longer unmanned production or Night Train FMS® storage for real lights out operation